The FlumeGate is a combined flow measurement and control gate designed to regulate flow in open channels.
The FlumeGate is a combined flow measurement and control gate designed for open channels. Accurate flow measurement, precise motor control, power supply and radio telecommunications are fully integrated in a single device.
The FlumeGate automatically controls the flow of water by varying the gate position based on a desired set-point and on control objectives as listed under FlumeGate Control capabilities below.
Integrated MicronLevel Sensors
MicronLevel water level measurement sensors are housed within the internal frame
Positive drive in both the raise and lower directions, with positioning to within ±0.5mm for precise control
Strong, yet lightweight and corrosion-resistant laminate gate leaf construction
Solar-charged battery system with 80, 120, 160 watt solar panel options
Can be controlled remotely when connected to a SCADA system or over cellular networks using SCADAConnect
Features and Benefits
It can be managed and monitored on-site or operated remotely when connected to a SCADA network.
The FlumeGate is ideal for
- Regulating structures or service points requiring low headloss
- Gate modernisation projects (more cost-effective than automating an existing gate)
- Remote locations without AC power
- Maintaining channel diversions or upstream water levels
- Measuring flow in channel-to-siphon applications
- Overshot design for better water level control
- Integrated flow calculation and control software
- Ultrasonic water level measurement
- Solar-charged or 120-240V AC charged battery system
- SCADA ready communication system
- Robust high duty cycle operation
- Optional walkways with handrails for staff safety
FlumeGate control capabilities
The FlumeGate automatically controls the flow of water by varying the gate position based on a desired set-point or on irrigation demand as shown in the table below.
|Local||Position||Moves to a desired set-point and stays there|
|Flow||Maintains a constant flow regardless of upstream or downstream levels|
|Upstream level||Maintains a desired level in the pool immediately upstream|
|Maintains a desired level in the pool immediately downstream|
|Network*||Supply||Changes the flow to match the flow supplied from the network above the gate while maintaining a stable upstream water level|
|Demand||Changes the flow to match measured outflow from the network below the gate while maintaining a stable downstream water level|
* Network control is only available when used with other Rubicon gates and Rubicon’s NeuroFlo™ network control software.
Local control pedestal
Each FlumeGate installation includes a robust pedestal that provides power and control to the gate and is a secure, weatherproof housing for electronic components and batteries.
The pedestal also serves as a local user interface. A keypad and LCD display are located under a lockable lid, allowing secure access for authorised users to monitor, control and troubleshoot on-site.
The FlumeGate’s modular design allows it to be maintained in the field with minimal tools, training, and easily replaceable parts.
- Level sensors are easily removed during in-field servicing
- Seals can be replaced
- On-site diagnostics
- Service can be done by local Rubicon field technicians or authorised/trained independent local integrators
Easy to install
Rubicon’s FlumeGate products are designed to retrofit to existing check type regulating structures as well as purpose built emplacements significantly reducing costs associated with civil work.
- Installed and operational in two days during irrigation or off-season
- Factory calibrated and pre-commissioned
High-strength FormiPanel™ construction
FormiPanel is Rubicon’s high-strength gate leaf construction that uses techniques adopted from the aerospace and marine industries.
The gate panel assembly is a laminate construction that utilises high strength industrial adhesives to bond structural grade aluminium extrusions and skin plates to a synthetic core material. The result is strong, lightweight, and corrosion resistant.
CableDrive™ and SolarDrive™ gate control technology
CableDrive is Rubicon’s actuation system designed to provide precision gate position accuracy and repeatability in harsh environments. The drive is a wire rope (cable) and drum mechanism that provides positive drive in both the raise and lower directions. It is designed for high duty cycle operation and provides precise gate positioning to within ±0.5mm.
The drive is managed by Rubicon’s SolarDrive technology – a purpose-built integrated circuit board that manages gate positioning, solar power regulation, battery charge and the pedestal user interface.
The FlumeGate calculates flow using measurements of upstream water level, downstream water level and gate position, achieving in-field, independently verified measurement accuracy of ±2.5%**. This accuracy is attributed to its unique design and precision manufacture.
Rubicon’s MicronLevel water level measurement sensors are housed within the internal frame. A water-tight seal separates the upstream and downstream sensors.
- Unique, integrated stilling wells unaffected by surrounding objects, debris, foam, silt or other contaminants
- Self-calibrates on every reading to eliminate drift in speed of sound variations due to changes in temperature or humidity
- Specifically designed for use in harsh irrigation canal environments
**Accuracy of FG-M-626-620 and FG-1050-674 models verified by Manly Hydraulics Laboratory, January and August 2005
|Maximum flow rate||Varies by gate size, refer to flow rating table in data sheet|
|Data interface||RS232/485, USB, Ethernet, Protocols – DNP3, MDLC, Modbus, TCP/IP, others|
|Data tags||A comprehensive set of tags are available for integration into SCADA systems|
|Data Storage||Historical data can be uploaded locally via USB for post processing.|
|Control||Local or remote via SCADA|
|Drive mechanism||CableDrive™ wire rope and cable drum assembly for precision positioning and long life|
|Electronics||SolarDrive™ power management and control technology housed in the local Control Pedestal. Each unit passes a 12hr heat soak pre-stress and 100% functional test.|
|Gate actuation||12V DC motor with 256 count magnetic encoder; with mechanical and electrical override provisions|
|Power supply options||12V DC powered (solar); 120-240V AC powered|
|Seal performance||<0.02 litres/second/metre of seal (exceeds American and European standards AWWA C513 and DIN 19569)|
Flow rate calculated from measurements of upstream water level, downstream water level and gate position, using data-derived flow measurement algorithm.
|Measurement rate||10 seconds|
|Accuracy||±2.5%**. Accuracy of FG-M-626-620 model verified by Manly Hydraulics Laboratory, August 2005.|
|Calibration method||Factory pre-calibrated and internal self-calibrating sensors. Simple in-field verification process.|
|Frames||Extruded marine grade aluminium|
|FormiPanel™||Rubicon’s marine grade aluminium composite laminate gate panel|
|Corrosion protection||Marine grade aluminium and stainless steel materials designed for typical irrigation water applications. A polyamine-cured epoxy coating is available for additional protection against chemical corrosion. Please consult you Rubicon sales engineer.|
|Hardware and shafts||Stainless steel|
|Hinge||Duplex stainless steel|
|Water level sensors||Anodised marine grade aluminium and copolymer acetyl plastic with stainless steel fittings|
|Standards||AS/NZS 1664: Aluminium Structures, AS/NZS 1665: Welding of Aluminium Structures, AS/NZS 1170.1: Structural Design Actions – Part 1: Permanent (dead loads), Imposed (live loads) and Other Actions, AS/NZS 1170.2: Structural Design Actions – Part 2: Wind Actions|
|Power supply||12V DC self-contained battery charged from solar panel or AC line power|
|Batteries||Sealed gel lead acid with temperature sensor (~5yr life, provides ~5 days of operation without solar or mains power input) or optional lithium LiFePO4|
Specifications subject to change